
What is a Customized Heavy Duty Explosion-Proof Automatic Transfer Cart?
A Heavy Duty Explosion-Proof Automatic Transfer Cart is a robust, self-guided vehicle designed to safely transport heavy loads in hazardous environments where explosive gases, dust, or flammable vapors may be present. These carts are ATEX/IECEx certified, ensuring compliance with international explosion-proof safety standards.
key features

Explosion-Proof Design
- Engineered for Zone 1/Zone 2 hazardous areas, with IP65 protection against dust and moisture.
- Certified to ATEX, IECEx, or equivalent standards, ensuring safe operation in potentially explosive environments.
Custom Solutions
- Tailored to specific customer needs, including load capacity, size, navigation type, and additional features like 5G connectivity, AI-powered obstacle detection, or 24/7 continuous operation.


High Load Capacity
- Built for heavy-duty industrial applications, capable of moving large loads in oil & gas, chemical plants, mining, and pharmaceutical facilities.
Advanced Navigation
- Utilizes technologies like Laser SLAM Navigation, Vision-Based Navigation, or Hybrid Navigation for precise, autonomous movement.

90T Heavy Duty Explosion-Proof Automatic Transfer Cart- Product Specification
| Technical Parameters | Performance Features | ||
| Dimensions | 3800mm(L)*1600mm(W)*670mm(H) | Guiding Type | Magnetic Strip / Color Ribbon / SLAM / GPS |
| Vehicle Weight | 2500kgs |
Control Type |
Automatic / Manual / Remote Control |
| Traction Force | 90T | ||
| Battery | Lithium Battery/Lead-acid Battery | Applicable Scenarios | Indoor/Outdoor |
| Travel Speed | 0~40m/min | Communication Type | Infrared / WIFI |
| Safety Sensing Distance | 1~3m | Obstacle Detection Type | Laser, Ultrasonic Radar |
| Navigation Accuracy | ±10mm |
Safety Type |
Laser & Mechanical anti-collision protection + Emergency stop + Voice prompt |
| Docking Accuracy | ±10mm | ||
| Charging Time | ≤6h |
Alarm Type |
Voice Alarm + Three-color Light and Sound Indication |
| Working Endurance | ≥8h | ||
| Grade Ability | ≤2° | Safety Bumper | Front and Rear of the Vehicle |
| Braking Distance | ≤300mm | Explosion-proof Level | ExdIIB T4 Gb/ExtDA21IP65T130℃ |
90T Ultra heavy Load Explosion-proof Tugger AGV - Picture For Details




90T Ultra heavy Load Explosion-proof Tugger AGV - Scan the code for product video

Main applications

- Refinery & Petrochemical Plants:
Transporting heavy pressure vessels, reactors, and distillation columns (weighing up to 90T).
Moving pipeline sections in explosive atmospheres (Zone 1/Zone 2 hazardous areas).
- Offshore Platforms:
Towing modular skids, drilling equipment, and storage tanks in confined, flammable environments.
- Underground Mining:
Hauling ore carts, tunnel boring equipment, and crushers in methane-rich environments.
Dust-proof & spark-resistant design for coal mines.
- Construction Equipment Plants:
Moving excavator frames, bulldozer tracks, and crane booms (90T+ assemblies).


- Aircraft Assembly:
Towing aircraft fuselages, wings, and engine nacelles (precision positioning required).
- Military/Explosives Handling:
Transporting missile components or ammunition pallets in explosion-proof zones.
- Steel Mills & Foundries:
Transporting molten metal ladles (up to 90T) between furnaces and casting lines.
Moving hot rolled coils, slabs, and ingots in high-temperature environments.
- Aluminum Smelters:
Towing anode assemblies and electrolytic cells in corrosive, dust-heavy areas.


- Power Plants (Nuclear/Thermal):
Moving turbine rotors, generator stators, and boiler parts (super-heavy loads).
- Wind Turbine Manufacturing:
Transporting tower sections and nacelles (often exceeding 80T).
- Shipyards:
Transporting ship engine blocks, propeller shafts, and hull sections (multi-ton components).
Explosion-proof models for use near fuel tanks or paint booths.
- Container Terminals:
Towing heavy cargo modules or offshore containers (e.g., for oil rigs).

Frequently Asked Questions
What types of explosion-proof AGVs does ChengheAGV offer?
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ChengheAGV provides a diverse range of explosion-proof AGVs, including Explosion-Proof Towing AGV, Explosion-Proof Automated Guided Vehicle, and AGVs certified by ATEX and IECEx, such as ATEX Certified Towing AGV, ATEX IECEx Certified Explosion-Proof Tugger AGV, and IECEx Explosion-Proof Towing AGV. These cover various load capacities from light to heavy duty.
What are the options for light-duty explosion-proof AGVs?
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We offer multiple light-duty explosion-proof AGV models, like Light Duty Explosion-Proof Towing AGV, Lightweight ATEX Tugger AGV, and Compact Explosion-Proof AGV for Light Loads. Ideal for low-capacity transportation needs, these models ensure efficient operation in hazardous areas.
How much weight can heavy-duty explosion-proof AGVs carry?
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ChengheAGV's heavy-duty explosion-proof AGVs, such as Heavy Duty Explosion-Proof Towing AGV and High Payload Explosion-Proof AGV, are designed to handle substantial loads. They are reliable choices for heavy industrial transportation tasks in hazardous environments.
What navigation technologies are used in your explosion-proof AGVs?
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Our explosion-proof AGVs employ advanced navigation technologies. These include Laser Navigation Explosion-Proof AGV, Magnetic Tape Guided Explosion-Proof AGV, Vision-Guided Hazardous Area AGV, and more. With options like Laser SLAM Navigation ATEX Tugger and Inertial Navigation Explosion-Proof AGV, customers can select the most suitable solution for their specific requirements.
In which industries can ChengheAGV's explosion-proof AGVs be applied?
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ChengheAGV's explosion-proof AGVs are suitable for a wide range of industries with explosive atmospheres. They are used in Oil & Gas, Chemical Industry (Chemical Plant Towing AGV, Chemical Industry Explosion-Proof AGV), Pharmaceutical (Pharmaceutical Hazardous Zone AGV, Pharmaceutical ATEX Tugger AGV), and Mining (Mining Explosion-Proof Automated Vehicle), ensuring safe and efficient operations.
Can I get customized explosion-proof AGVs from Chenghe AGV?
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Yes, ChengheAGV specializes in Custom Explosion-Proof AGV solutions. We offer Customized Explosion-Proof Towing AGV Solutions, Tailor-Made ATEX Tugger AGV, and even Custom Heavy Duty Explosion-Proof Towing AGV with Laser Navigation, catering to unique customer needs and applications.
What is the protection rating of your explosion-proof AGVs?
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Some of our explosion-proof AGVs, like the IP65 Explosion-Proof Tugger AGV, feature an IP65 protection rating. This ensures excellent dust and water resistance, allowing for stable operation in harsh environments.
Do Chenghe AGV's explosion-proof AGVs have intelligent functions?
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Absolutely. Our explosion-proof AGVs integrate cutting-edge intelligent technologies. They are AI-Powered Explosion-Proof Towing AGV, 5G-Connected ATEX Tugger AGV, and support 24/7 Operation ATEX Towing AGV, enabling highly efficient and automated operations.
How can I contact ChengheAGV to purchase explosion-proof AGVs?
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If you are interested in purchasing our explosion-proof AGVs or want to know more about ChengheAGV as a Heavy Duty Explosion-Proof Towing AGV supplier/manufacturer in China, please reach out to us via Email: Ana@chenghe.info. Our team is ready to assist you.
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