What is an Explosion-proof Multi-layer Bin Robot?
An Explosion-proof Multi-layer Bin Robot is an advanced logistics automation device designed to operate safely in hazardous environments where flammable gases, vapors, dust, or other explosive risks are present. Built on the foundation of standard multi-layer bin robots, these specialized machines incorporate rigorous explosion-proof technologies to prevent ignition sources and ensure compliance with international safety standards.
key features
Explosion-Proof Design
- Ex-Proof Design
Compliance with standards like ATEX (Zone 1/2 for gases, Zone 21/22 for dust), IECEx, NEC Class I Division 1, or Ex db IIC T4 Gb.
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IP-Rated Sealing
High ingress protection to prevent dust/water entry in corrosive or wet environments.
Multi-Layer Bin Handling
- Multi-Bin Access
Simultaneous handling of up to 8+1 bins/containers with dynamic adjustable forks.
- Adaptive Fork Technology
Automatic identification of box sizes to optimize spacing, increasing storage density by 30%+ compared to standard systems.
Battery & Power Safety
- Explosion-Proof Batteries
Lithium-ion batteries encased in flame-resistant housings with thermal management systems.
- Automatic Charging
Contactless or sealed charging docks to prevent sparks during recharging (e.g., magnetic induction systems).
Customization Options
- Adaptive Appearance & Structure:
Size & Form Factor Optimization
Branding & Warning Customization
- Customizable for Scenarios
Adaptable to industries like oil/gas, chemical production, lithium battery manufacturing, or grain processing.
Flexible Forks
Its forks are designed to be able to extend and retract freely to the left and right.
This unique feature enables it to precisely access and handle pallets in various positions, providing great adaptability during the stacking and retrieving processes.
Slim Body Design
With a slender body profile, this AGV is especially suitable for operating in narrow aisles. Compared to the traditional three-way fork AGV, its overall width is reduced by a significant 76%. This narrow design allows for maximizing the utilization of warehouse space and enables it to navigate through tight spaces with ease, significantly increasing the storage capacity of intelligent warehouses.
Swift and Agile Movement
Thanks to its compact size and excellent maneuverability, the Automatic Stacker AGV can move quickly and flexibly within the warehouse environment. It can swiftly change directions, turn around in confined spaces, and reach different storage locations promptly, thereby achieving the most efficient material transportation during the production process.
Precise Navigation
Based on SLAM (Simultaneous Localization and Mapping) navigation technology, this AGV boasts outstanding positioning accuracy. Its repeatable positioning accuracy can reach within ±10mm. This high level of precision ensures that it can accurately place and retrieve pallets at designated positions, minimizing errors and optimizing the overall operation efficiency of the warehouse.
Multi-layer Bin Robot - Product specification
| Technical Parameter | Performance Feature | ||
| Number of Shelves | 3 layers | Navigation Type | Magnetic / Color Tape / SLAM / GPS |
| Shelf Size | L700mm x W650mm x H400mm | Box Handling | Lifting + Handling + Rotating + Lowering |
| Max. Overall Dimensions | L1500mmx W1100mm x H2100mm | ||
| Turning Radius | 2000mm | Material | Stainless Steel |
| Minimum Picking Height | 500mm | Drive and Steering | Omnidirectional Wheel Drive |
| Maximum Picking Height | 1650mm | Communication | WIFI |
| Load Capacity | ≤ 50kgs | Control Type | Automatic + Manual |
| Chassis Ground Clearance | ≥ 30mm | Travel Directions | Forward, backward, in-place rotation, lateral movement |
| Unloaded Travel Speed | 30 m/min | Safety Protection | Infrared Obstacle Avoidance, Emergency Stop Switch |
| Loaded Travel Speed | 15 m/min | Safety Bumper | Around the vehicle |
| Turning Speed | 10 m/min | ||
| Battery Type | Lithium Iron Phosphate (LiFePO4) | Control Buttons | Power On/Off, Emergency Stop, Start, Stop, Lift,Lower |
| Battery Capacity | 48V/100Ah | ||
| Rated Endurance | 8 hours | Operating Temperature | -10～45°C |
| Straight Line Deviation | ±10mm | Environmental Humidity | ≤90% |
| Docking Accuracy | ±10mm | Operating Noise | ≤80dB |
Explosion-proof Multi-layer Bin Robot - Pictures For Details
Multi-layer Bin Robot - Scan the code for product video
Main Applications
Automotive Manufacturing
Just-in-Time (JIT) parts delivery to assembly lines.
Tool & component storage in smart factories.
Spare parts logistics for maintenance operations.
E-commerce & Retail Fulfillment
Automated order picking for small-item warehouses.
High-speed sorting of multi-SKU inventories.
Integration with goods-to-person (GTP) systems for faster processing.
Food & Beverage
Automated cold storage for perishable goods.
Dust-proof & hygienic bin handling in processing plants.
Batch management for expiration control.
Electronics & Semiconductor
ESD-safe handling of sensitive components
High-precision picking for small parts
Cleanroom-compatible solutions
Aerospace & Defense
Temperature/humidity-controlled storage for precision components
Secure automated management of military supplies
Smart traceability systems for high-value equipment
Lithium Battery Production
Automated raw material storage with explosion-proof safety
Intelligent handling of battery cells/electrodes for flexible production
Unmanned transport of electrolytes under strict safety compliance
Logistics & 3PL Warehousing
Multi-client inventory segregation in shared warehouses.
Cross-docking automation for faster shipments.
Robotic AS/RS integration for space optimization.
Chemicals & Hazardous Materials
Explosion-proof bin retrieval (ATEX/IECEx certified).
Safe storage of flammable liquids & powders.
Automated handling in Zone 1/21 hazardous areas.
Pharmaceuticals & Healthcare
Safe handling of medicines in sterile environments.
Batch tracking & compliance with regulatory standards (e.g., FDA, GMP).
Hospital supply chain automation (e.g., lab samples, surgical tools).
Frequently Asked Questions
What types of explosion-proof bin handling solutions does Chenghe AGV offer?
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Chenghe AGV provides a wide range of explosion-proof solutions, including ATEX certified bin handling robots, explosion-proof automated storage and retrieval systems (ASRS), and IECEx compliant multi-layer bin robots. Our products are designed to meet the strict safety requirements of hazardous environments, such as chemical storage areas and facilities with flammable dust. For example, our Zone 1 / Zone 21 explosion-proof warehouse robots are specifically engineered to operate safely in zones where explosive gases or dust are present.
How can Chenghe AGV's multi-layer bin robots improve warehouse efficiency?
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Our multi-layer bin robots, such as the automated multi-layer bin storage system and high-density automated bin warehouse robots, are built to maximize storage space and streamline operations. The robotic bin picking and retrieval system, along with the multi-tier bin AS/RS, enables rapid and accurate handling of bins, reducing manual labor and increasing the speed of order fulfillment. Autonomous mobile robots (AMRs) for bin storage, like our models, can navigate warehouses independently, optimizing the movement of bins within the facility.
Are Chenghe AGV's robots suitable for hazardous environment bin picking?
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Absolutely. Our hazardous environment bin picking robots, including flame-proof bin retrieval robots for chemical storage and intrinsically safe robotic bin storage systems, are designed to handle bins safely in challenging conditions. These robots are equipped with advanced safety features and materials to prevent ignition sources, ensuring reliable operation in potentially explosive settings.
Can I get a customized multi-layer bin robot from Chenghe AGV?
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Yes, customization is one of our key strengths. We offer customized multi-layer bin robots, such as custom-sized bin handling robots, modular multi-layer bin robotic systems, and bespoke automated bin storage solutions. Whether you need a custom payload & speed bin robot, an OEM/ODM warehouse bin picking robot, or a tailored AS/RS for multi-layer bin storage, we can meet your specific requirements. We also provide custom gripper design for bin robots to ensure compatibility with various bin types.
What makes Chenghe AGV's explosion-proof robotic shuttles for multi-layer bins unique?
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Our explosion-proof robotic shuttles for multi-layer bins combine high-performance with top-notch safety. They are designed to efficiently transport bins across multiple layers in hazardous environments. With features like dust-proof automated bin handling systems, these shuttles can operate in harsh conditions without compromising on performance or safety.
How does Chenghe AGV compare to other companies like AutoStore in bin handling?
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While AutoStore is a well-known name in the industry, Chenghe AGV offers competitive solutions, including AutoStore-like bin handling robots and 3D robotic shuttles for bin storage. Our robots are not only highly efficient but also come with customizable options to fit different business needs. We also focus on providing excellent after-sales service and support, ensuring long-term reliability of our products.
Is Chenghe AGV a reliable explosion-proof bin robot supplier and custom bin handling robot manufacturer?
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Yes, Chenghe AGV is a trusted explosion-proof bin robot supplier and custom bin handling robot manufacturer. With years of experience and a commitment to quality, we have delivered numerous successful projects across various industries. Our products undergo strict quality control processes, and we have a team of experts to provide technical support and maintenance services, ensuring that our customers receive the best value from our products.
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