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Forklift AGV

The Forklift AGV Manufacture!

 

Xi'an Chenghe Industrial Automation Equipment Co., Ltd. specializes in the production of customized logistics system AGV, explosion-proof AGV This series of explosion-proof AGV products have been successfully used in special environments such as aerospace, aviation, weapons, chemical industry, nuclear industry, etc.

 

 
AGV Pallet Truck
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AGV Pallet Truck

Vehicle Dimensions: 2200mm(L)*930mm(W)*2200mm(H)Vehicle Weight: 780kgsRated Load: 3000kgsLoad Center: 600mmWheelbase: 450mmFork Size: 1200mm(L)*195mm(w)*55mm(H)Min. Turning Radius: 1765mmMax.
Automated Pallet Truck AGV
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Automated Pallet Truck AGV

Vehicle Dimensions: 2200mm(L)*800mm(W)*2200mm(H)Vehicle Weight: 715kgsRated Load: 2000kgsLoad Center: 600mmWheelbase: 450mmFork Size: 1200mm(L)*180mm(w)*54mm(H)Min. Turning Radius: 1765mmMax. Lifting
Omni-directional Forklift AGV
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Omni-directional Forklift AGV

The omni-directional forklift AGV is engineered to fulfill specific material handling demands. It has an impressive load-bearing capacity ranging from 1 ton to 1.5 tons, enabling it to carry a
Automated Counterbalanced Forklift
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Automated Counterbalanced Forklift

Dimensions (mm): 2330(L)950(W)1920(H) Navigation Type: Magnetic Strip / Color Ribbon / SLAM / GPS Vehicle Weight: 2300Kgs Rated Load: 1.5T Travel Speed: 0-1m/s Positioning Accuracy: ±10mm
Heavy-Duty AGV Forklift
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Heavy-Duty AGV Forklift

Dimensions (mm): 2330(L)950(W)1920(H) Navigation Type: Magnetic Strip / Color Ribbon / SLAM / GPS Vehicle Weight: 2300Kgs Rated Load: 1.5T/ 3T (Customized) Travel Speed: 0-1m/s Positioning
Stacker Forklift AGV
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Stacker Forklift AGV

Dimensions(mm):L1618*W960*H1410mm Vehicle Weight: 750kgs Fork Size(mm): L1150*W190*H60mmRated Load: 2000kgsLifting Height: 1600mmNavigation Type: Magnetic Strip / Color Ribbon / SLAM / GPS
Automated AGV Pallet Stacker
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Automated AGV Pallet Stacker

Dimensions:1631mm(L)*960mm(W)*2180mm(H)(custmizable)Fork Size:1150mm(L)*190mm(W)*60mm(H)(custmizable)Rated Load:2000kg(custmizable)Lifting Height:3000mm(custmizable)Communication Type:Infrared /
 
Why choose us
 

Expertise

Our expertise extends to AGV Fleet Management and AGV Software, enabling businesses to optimize their operations with real-time monitoring and control. Whether you're in AGV Warehouse logistics, AGV Manufacturing, or industrial automation, Chenghe AGV is your trusted partner for innovative and scalable AGV Automation solutions.

Our Certification

We have obtained the national high-tech enterprise certification, ISO9001 management certification, and is the first AGV manufacturer with explosion-proof certification for the whole vehicle in China. It is also one of the drafting units of national standard of "Safety Code for Automated Guided Vehicles in Explosive Hazardous Environment Applications".

After-sales service

Professional and thoughtful after -sales team, let you worry about us after -sales Intimate service, strong after -sales team support.

 

Feature

Model

CHC30J

Rated Load

3000kgs

Wheelbase

1450mm

Load Center

600mm

Weight

Weight with Battery

780kgs

Dimensions

Vehicle Dimensions

2200mm(L)*800mm(W)*2200mm(H)

Max. Lifting Height

120mm

Min. Fork Height

85mm

Fork Size

1200mm(L)*180mm(w)*54mm(H)

Min. Turning Radius

1765mm

Performance

Travel Speed (Unloaded/Loaded)

1.4 / 1.1m/s

Lifting Speed (Unloaded/Loaded)

0.056 / 0.039m/s

Lowered Speed (Unloaded/Loaded)

0.035 / 0.045m/s

Grade Ability (Unloaded/Loaded)

10° / 8°

Motor

Battery Type

Lithium Battery / Lead Acid Battery

Battery Voltage / Capacity

24V- 125Ah / 210Ah

Charger

24V- 100Ah

Navigation

Navigation Type

Magnetic Strip / Color Ribbon / SLAM / GPS

 

AGV Forklift Use Advantages
Handling Forklift AGV
Forklift AGV
Omni-directional Forklift AGV
Counterbalanced Forklift AGV (1.5T)

Material Flow Advantage
The efficiency of an AGV forklift system ensures a consistent and smooth flow of materials to and from locations, eliminating concerns about production stoppages or shortages of raw materials. The programming and control of AGV forklifts allow them to operate continuously with minimal maintenance requirements.

 

Forklift Traceability
Each AGV forklift is monitored by an advanced computer system that tracks its path and coordinates its workload. This system allows for real-time identification of an AGV forklift's location and its current or upcoming load.

 

Safety and Security
Safety and security are key reasons for adopting AGV forklifts. They follow a predetermined path, significantly reducing the risk of collisions with workers, damage to walls, or interference with other operations. Unlike human-operated systems, AGV forklifts eliminate the potential for errors and accidents caused by human factors.

 

Response Time
AGV forklifts offer improved response times because they are programmed to complete tasks within specified durations. Their programming ensures consistent movement and task completion times, without deviations.

 

Business Growth
In a dynamic business environment, continual growth and adaptation are essential. As market demands shift, processes and operations must evolve. AGV forklifts are versatile and adaptable, easily reprogrammable and repositionable to meet the changing needs of a growing business.

 

Cost Effectiveness
AGV forklifts reduce operational costs by eliminating the need for multiple forklift drivers, which is especially beneficial for companies with 24-hour operations. They also consume less energy compared to manually driven forklifts. The installation of an AGV forklift system is straightforward and minimally disruptive to normal business operations.

 

Logistical and Inventory Management
One of the more frustrating aspects of running a business is controlling logistics and inventory, which often results in resource losses. Human error is a significant factor in this problem, leading to miscounted, misplaced, lost, or overlooked products. Variances between system records and physical inventory are common, depending on how frequently inventory counts are conducted.

 

Applications of AGV Forklifts: From Factories to Warehouses

Factory Automation
AGV forklifts play a pivotal role in modern manufacturing facilities. They are employed for tasks such as transporting raw materials to production lines, moving work-in-progress items between workstations, and transporting finished products to storage or shipping areas. The precision and reliability of AGVs help streamline production processes, reduce human error, and optimize manufacturing workflows.

 

Warehousing and Distribution
In large-scale warehouses and distribution centers, AGV forklifts are indispensable. They efficiently manage the movement and storage of goods, ensuring that products are readily accessible when needed. AGVs can stack pallets, transport items to specific storage locations, and retrieve products for order fulfillment. This level of automation significantly increases storage capacity and accelerates order processing.

 

E-commerce Fulfillment Centers
With the exponential growth of e-commerce, AGVs have become vital for e-commerce fulfillment centers. These robots are used to quickly and accurately pick and pack items for shipment. They navigate through aisles, retrieve products, and transport them to packing stations. AGVs enhance the speed and accuracy of order fulfillment, helping companies meet the demands of online shoppers.

 

Pharmaceuticals and Healthcare
In highly regulated industries like pharmaceuticals, AGV forklifts are employed to maintain stringent quality control. They handle sensitive materials with precision, minimizing the risk of contamination. AGVs are utilized in pharmaceutical manufacturing, ensuring the safe and efficient transport of ingredients and finished products.

Automotive Production

The automotive industry relies on AGV forklifts for just-in-time manufacturing. These vehicles transport components to assembly lines, ensuring that the right parts arrive at the right time. AGVs enhance the efficiency of automotive production, reduce labor costs, and enable flexible production processes.

 

Food and Beverage

AGV forklifts are also crucial in the food and beverage industry. They handle ingredients, packaging materials, and finished products with care and precision. In food processing facilities, AGVs assist with the movement of perishable goods, maintaining hygiene and safety standards.

 

Cold Storage

In cold storage warehouses, AGV forklifts excel at maintaining the integrity of temperature-sensitive goods. They efficiently manage the movement of frozen or refrigerated products, optimizing the storage process and reducing energy consumption.

 

Types of AGV Forklifts

 
AGV Pallet Stacker Forklift

The same job as a pallet mover is performed by AGV forklift stackers but without restrictions on vertical motion and weight capability. Over a ton can be lifted several meters onto a pallet rack using a highly engineered AGV forklift stacker. They lack the unique characteristics of an automatic guided forklift but perform similarly to a forklift.

AGV Forklift with Counterbalance

A counterbalanced automatic guided forklift has a large payload capacity since the mass of its cargo is balanced against it. The AGV forklift's counterbalance weight is either an additional cast iron piece or a battery pack at the back. In addition to having a large payload capacity, counterbalanced automatic guided forklifts can lift objects higher than pallet stackers, independent of the weight of their load. The main operations where counterbalanced automatic guided forklifts are employed include transporting stored objects to and from storage facilities and shipping and receiving. Counterbalanced automatic guided forklifts are heavier and bigger to accommodate their lifting capabilities, necessitating a greater turning radius.

AGV Reach Forklifts

Similarly to straddle AGV forklifts, AGV reach forklifts are built to operate in warehouses with tight aisles and include outer legs for added load support. The mast on an automatic guided reach forklift stretches the prongs outside the vehicle's footprint to increase maneuverability.reach AGV forklifts have the advantage of working with double-deck pallets.

 

AGV safety standards
 

ISO 3691-4

This part of the ISO 3691 standard focuses specifically on driverless industrial trucks and their systems. It provides guidelines on safety requirements and the means to achieve safety for AGVs.

ANSI/ITSDF B56.5

Published by the Industrial Truck Standards Development Foundation, this American National Standard covers safety requirements for driverless, automatic guided industrial vehicles and automated functions of manned industrial vehicles.

EN 3691-4

This is a standard defining the safety requirements for driverless industrial trucks and their systems, and providing guidelines on how to ensure safety and reliability of these vehicles.

R15.08

Although not a standard in itself, R15.08 is an ongoing effort by the Robotic Industries Association (RIA) to create safety standards for industrial mobile robots, which would include AGVs. It aims to address the safe design, deployment, and integration of these robots within work environments.

 

 

FAQ

 

Q: What is an AGV forklift?

A: An AGV forklift is a driverless robotic device that autonomously carries, lifts, retrieves, and places loads to facilitate easy transfer between locations. Operated by a computer system, this automated guided vehicle (AGV) functions without human guidance.

Q: What is the safety distance between AGV?

A: The recommended clearance between an AGV including its load, and any external structure must be a minimum of 0.5 m (19.7 inches). This clearance must be maintained between obstructions and vehicles (including loads). In the operating zones, the safety device in the direction of movement must be active.

Q: What is the working principle of AGV?

A: Utilizing its onboard navigation system, which may include laser, magnetic, or optical sensors, the AGV identifies its route. As it moves, the vehicle constantly communicates with the facility's control system, receiving real-time updates and instructions.

Q: How many hours can AGV run/operate without recharging its battery?

A: The Lead-acid battery must be re-charged every 6-8 hrs (charging takes 3-4 hrs), however self-driven trucks with Lithium Battery packs can operate continuously around the clock – they automatically “top-up “ their battery as their work schedule permits – (topping up a Lithium battery takes 20 mins) Note Lithium battery pack and charging station is an optional extra.

Q: At what speed does a self-driven fork truck/ AGV travel?

A: Maximum 1.6 m/sec (5.76 km/h) - it employs precise acceleration and deceleration to ensure optimum balance between efficiency and power consumption.

Q: When do AGVs start saving me money - what is the typical pay back period?

A: You will see a financial benefit the first month after your AGV starts working, this is because the monthly cost of buying or leasing an AGV is appreciably less than paying your fork truck driver's wages.

Q: Which is the best type of battery power for my AGV – Lead Acid or Lithium battery?

A: It depends upon your application, if you need power for lifting and you can take an AGV “off-line” for 3- 4 hrs in every 7 hrs then a Lead-acid battery is cheaper and perfectly adequate, however, if you only need to operate a small fleet of 2 or 3 robot trucks, around the clock – you should choose Lithium battery packs.

Q: What type of fork truck battery is most economical?

A: Over the medium to long term (5 -10 yrs) you will find that Lithium battery power is more economical.

Q: Why is an AGV less expensive to operate than conventional driver operated fork trucks?

A: AGV's are fully automatic and totally “driverless”, they operate at a fixed “known cost”, they will not have collisions or damaged goods, therefore running AGVs will save you money from the moment they start working in your factory.

Q: Can an AGV robot ruck operate in areas where personnel are working?

A: Yes, scanners and personnel sensors ensure safe operation at all times and speed of truck is programmed depending upon its task and movement. Alarms and warning lamps alert operators to the AGV's presence.

Q: Can AGV routes & tasks be modified remotely?

A: Yes, (you can remove and activate tasks “on the fly” - while your AGV is operating).

Q: Can my AGV Robot Truck work in a cold store or outside in a wet windy atmosphere?

A: No – our AGV's are not suitable for working at sub-zero temperatures, or in extremely hot, very humid, wet conditions.

Q: Can my AGV cope with wet slippery floors?

A: Yes – but this must be specified at the time of ordering – because it will be necessary to fit suitable “high grip” tyres during the factory fit.

As one of the leading forklift AGV manufacturers and suppliers in China, we warmly welcome you to buy high-grade forklift AGV for sale here from our factory. All customized products are with high quality and competitive price.

WMS compatible AGV, heavy load AGV, industrial AGV

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