What is a Heavy Duty Explosion-proof Towing AGV?
A 90T load Heavy Load Explosion-Proof Towing AGV is a specialized automated guided vehicle (AGV) designed to transport extremely heavy loads (up to 90 metric tons) in hazardous environments where explosive gases, vapors, or dust are present. This advanced machine combines heavy-duty towing capabilities with explosion-proof features to ensure safe and efficient material handling in industries such as petrochemical plants, chemical facilities, ports, and mining operations.
key features
Explosion-Proof Design
- ATEX, IECEx Certified for use in hazardous environments where flammable gases, vapors, or dust may be present.
- Explosion-proof motors & electrical components
- Spark-resistant materials and sealed enclosures to prevent ignition.
- Intrinsically safe batteries
Towing functionality
- Equipped with a heavy-duty towing mechanism (e.g., hitch, drawbar, or coupling system) to pull trailers, carts, or flatbeds carrying massive loads.
- May include load-sensing systems to ensure stability and prevent overloading.
90T Load Capacity
- Designed to tow or transport extremely heavy loads (up to 90,000 kg), making it suitable for industries like steel, mining, oil & gas, shipbuilding, and heavy machinery manufacturing.
- Typically used for moving large containers, heavy machinery, or industrial components.
Navigation & Automation
- Laser SLAM (LiDAR) for precise positioning.
- Magnetic tape/QR codes for predefined paths (in some models).
- Inertial guidance for high accuracy in harsh environments.
- Integrated with fleet management software for real-time monitoring and optimization.
90T heavy Load Explosion-proof Towing AGV - Product Specification
| Technical Parameters | Performance Features | ||
| Dimensions | 3800mm(L)*1600mm(W)*670mm(H) | Guiding Type | Magnetic / Color Tape / SLAM / GPS |
| Vehicle Weight | 2500kgs |
Control Type |
Automatic / Manual / Remote Control |
| Traction Force | 90T | ||
| Battery | Lithium Battery/Lead-acid Battery | Applicable Scenarios | Indoor/Outdoor |
| Travel Speed | 0~40m/min | Communication Type | Infrared / WIFI |
| Safety Sensing Distance | 1~3m | Obstacle Detection Type | Laser, Ultrasonic Radar |
| Navigation Accuracy | ±10mm |
Safety Type |
Laser & Mechanical anti-collision protection + Emergency stop + Voice prompt |
| Docking Accuracy | ±10mm | ||
| Charging Time | ≤6h |
Alarm Type |
Voice Alarm + Three-color Light and Sound Indication |
| Working Endurance | ≥8h | ||
| Grade Ability | ≤2° | Safety Bumper | Front and Rear of the Vehicle |
| Braking Distance | ≤300mm | Explosion-proof Level | ExdIIB T4 Gb / ExtDA21IP65T130℃ |
90T Ultra heavy Load Explosion-proof Tugger AGV - Picture For Details
90T Ultra heavy Load Explosion-proof Tugger AGV - Scan the code for product video
Main applications
- Refinery & Petrochemical Plants:
Transporting heavy pressure vessels, reactors, and distillation columns (weighing up to 90T).
Moving pipeline sections in explosive atmospheres (Zone 1/Zone 2 hazardous areas).
- Offshore Platforms:
Towing modular skids, drilling equipment, and storage tanks in confined, flammable environments.
- Underground Mining:
Hauling ore carts, tunnel boring equipment, and crushers in methane-rich environments.
Dust-proof & spark-resistant design for coal mines.
- Construction Equipment Plants:
Moving excavator frames, bulldozer tracks, and crane booms (90T+ assemblies).
- Aircraft Assembly:
Towing aircraft fuselages, wings, and engine nacelles (precision positioning required).
- Military/Explosives Handling:
Transporting missile components or ammunition pallets in explosion-proof zones.
- Steel Mills & Foundries:
Transporting molten metal ladles (up to 90T) between furnaces and casting lines.
Moving hot rolled coils, slabs, and ingots in high-temperature environments.
- Aluminum Smelters:
Towing anode assemblies and electrolytic cells in corrosive, dust-heavy areas.
- Power Plants (Nuclear/Thermal):
Moving turbine rotors, generator stators, and boiler parts (super-heavy loads).
- Wind Turbine Manufacturing:
Transporting tower sections and nacelles (often exceeding 80T).
- Shipyards:
Transporting ship engine blocks, propeller shafts, and hull sections (multi-ton components).
Explosion-proof models for use near fuel tanks or paint booths.
- Container Terminals:
Towing heavy cargo modules or offshore containers (e.g., for oil rigs).
Frequently Asked Questions
What diverse range of AGV products does Chenghe AGV offer?
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Chenghe AGV provides an extensive lineup, including Towing AGV in various forms such as Electric Towing AGV, Heavy Duty Towing AGV, Automatic Towing AGV, Self-Driving Towing AGV, and Towing AGV for Material Handling. We also have specialized models like Warehouse Towing AGV, Pallet Towing AGV, and High Payload Towing AGV (1T/5T/100T+). Additionally, our portfolio encompasses Explosion-Proof Towing AGV variants such as Explosion Proof AGV Towing Vehicle, ATEX Certified Explosion-Proof Towing AGV, Intrinsically Safe Towing AGV, designed for Hazardous Environments like mining, as well as Class 1 Div 1 Explosion-Proof Towing AGV. For traction - related needs, we offer Tow Tractor, including Electric Tow Tractor, Heavy Duty Tow Tractor, Industrial Tow Tractor, Automated Tow Tractor, and Tow Tractor with AGV Functionality, along with Explosion-Proof Tow Tractor models like Explosion Proof Electric Tow Tractor, ATEX Rated Explosion-Proof Tow Tractor. Traction AGV models in our range include Heavy Traction AGV, Automatic Traction AGV, suitable for logistics, and High-Payload Traction AGV.
How does Chenghe AGV cater to different material handling requirements?
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We have Automated Guided Cart (AGC) solutions, including AGV Cart, Automatic Guided Cart System, Self-Driving Guided Cart, AG Cart for Warehouse, and Heavy-Duty Automated Guided Cart, which are designed for efficient movement of goods. Our Transfer Cart AGV options, such as AGV Transfer Cart, Automatic Transfer Cart AGV, Rail - less Transfer Cart AGV, and Heavy Load Transfer Cart AGV, are ideal for transporting heavy items. For manufacturing and specific material transfer tasks, we offer Tugger AGV models like Automatic Tugger AGV, Tugger AGV for Manufacturing, Electric Tugger AGV, and Tugger Cart AGV. The Automatic Transfer Cart range, including Electric Automatic Transfer Cart, Heavy-Duty Transfer Cart, Rail Guided Transfer Cart, and Battery-Powered Transfer Cart, further addresses diverse transfer needs across industries.
In which industries are Chenghe AGV's products typically used?
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Our products find applications in multiple industries. In the automotive sector, we provide Automotive Industry Tugger AGV for assembly line operations. For the manufacturing industry, Manufacturing Plant Tow Tractor and Tugger AGV for Manufacturing are essential. In logistics, Logistics Center AGV Transfer Cart and Traction AGV for Logistics ensure smooth material flow. In hazardous industries like mining and chemicals, Mining Explosion-Proof AGV and Chemical Plant Explosion-Proof Tow Tractor are deployed. Warehouses benefit from our Warehouse Towing AGV and AG Cart for Warehouse, while assembly lines use our Assembly Line Automatic Transfer Cart.
What are the technological features of Chenghe AGV's products?
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Our AGVs incorporate advanced navigation technologies. For example, the Laser Guided Towing AGV and Magnetic Navigation AGV Transfer Cart offer precise movement. We also have Autonomous Navigation Tow Tractor and AI-Powered Traction AGV, which provide intelligent operation. Our products are designed for different performance requirements, such as Long-Distance Traction AGV, High-Speed Automated Guided Cart, and Compact Size Tow Tractor to fit various operational spaces.
How does Chenghe AGV ensure safety in hazardous environments?
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We offer a comprehensive range of explosion-proof products. Our Explosion-Proof Towing AGV and Explosion-Proof Tow Tractor models are designed to meet strict safety standards. They include ATEX Certified Explosion-Proof Towing AGV, Intrinsically Safe Towing AGV, ATEX Rated Explosion-Proof Tow Tractor, and Hazardous Area Tow Tractor, ensuring safe operation in volatile conditions like those in chemical plants and mines.
Can Chenghe AGV provide customized solutions?
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Absolutely. We are a Customized Towing AGV Manufacturer and offer tailored products to meet specific customer needs. Whether it's a Customized Heavy Duty Towing AGV for unique payload requirements or an AGV with specific navigation features, we can design and produce according to your specifications. As an Automated Guided Cart Supplier in China, we also ensure high - quality customized solutions for our clients.
How do Chenghe AGV's different product categories compare in functionality?
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There are distinct differences between categories. For instance, when comparing Explosion-Proof AGV vs Tow Tractor, the former is designed specifically for safety in hazardous areas, while the latter focuses more on general towing tasks. Towing AGV vs Traction AGV - towing AGVs are more about pulling loads, and traction AGVs emphasize the power and ability to move heavy loads over distances. Automated Guided Cart vs Transfer Cart AGV - automated guided carts offer more general - purpose material handling, and transfer cart AGVs are often optimized for heavy - load transfer between specific points.
What makes Chenghe AGV a reliable choice in the market?
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We are an ATEX Certified Traction AGV Supplier, ensuring our products meet international safety and quality standards. Our diverse product range caters to a wide variety of industrial needs, from heavy - duty transportation with High Payload Towing AGV to precise material handling with Automated Guided Cart System. We also offer the Best Explosion-Proof Tow Tractor for Sale, combining safety, performance, and reliability.
How can customers purchase Chenghe AGV's products?
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Customers can contact us directly as we are a supplier and manufacturer(E-mail: Ana@chenghe.info). Whether you are interested in our standard products like Container Transfer AGV or require customized solutions, our team is ready to assist. As an Automated Guided Cart Supplier in China and a Customized Towing AGV Manufacturer, we can provide detailed product information, quotes, and arrange for delivery to meet your specific requirements.
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