What is an Explosion - proof Wheeled Patrol Robot?
An Explosion-proof Wheeled Patrol Robot is a specialized autonomous or remotely operated robotic system designed to perform surveillance, inspection, and security tasks in hazardous environments where flammable gases, vapors, dust, or combustible materials may be present. These robots are built with explosion-proof (Ex-proof) certifications to prevent ignition sources that could trigger explosions.
key features
High Payload Capacity
- Capable of transporting ultra-long, heavy, and oversized loads (e.g., vehicle frames, aircraft parts, large machinery).
- Engineered with reinforced structures to handle weights exceeding several tons.
Modular & Scalable Design
- Adaptable to different load sizes with extendable platforms or modular attachments.
- Can be integrated into existing production lines without major infrastructure changes.
Advanced Navigation & Flexibility
- Uses laser guidance, magnetic tape, or vision-based navigation for precise movement.
- Can follow complex routes with high accuracy, including curves and intersections.
Smart Automation & Safety Systems
- Equipped with collision avoidance, obstacle detection, and emergency stop mechanisms.
- Connects with Industry 4.0 systems (IoT, real-time tracking, and fleet management software).
Ultra-long Automated Guided Cart - Product specification
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Technical Parameters |
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Dimensions (mm) |
1200×850×1000 |
Communication Method |
Wifi + 5G |
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Vehicle Self-weight (kg) |
≤250kg |
PTZ Type |
Explosion-proof Binocular PTZ (Visible Light + Thermal Infrared) |
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Explosion-proof Level |
ExdIIB T4 Gb /ExtDA21IP65T130°C |
PTZ Rotation Type |
Horizontal Rotation: -360°~360° Vertical Rotation: -90°~+90° |
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Protection Level |
Ip65 |
Rotation Speed |
30°/s |
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Control Method |
Autonomous Operation with Laser Radar |
Visible Light Camera |
Effective Pixels: 4 Megapixels Resolution: HD 2592×1520 Focal Length: 20x Optical Zoom, Focal Length 5.4 - 108mm Field of View Angle: Horizontal: 50.2 - 2.9 degrees (Wide-angle - Telephoto); Vertical: 37.9 - 2.1 degrees |
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Communication Method |
CAN |
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Sensors |
Drive Wheel Encoder, Steering Angle Sensor |
Thermal Infrared Imager LT384/LT640 |
Wavelength Range: 8 - 14μm Resolution: 384×288/640×512 Temperature Measurement Range: -20°C~+150°C, 0°C~+550°C High Gain, Low Gain, Automatic Switching between High and Low Gains Temperature Measurement Accuracy: ±2°C or ±2% of the Reading Imaging Time: <4.0 s Temperature Display: Real-time Display of the Maximum Temperature Value |
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Drive Motor Power (W) |
Four-wheel Drive; 750W×4 |
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Wheelbase |
600mm |
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Wheel Diameter |
320mm |
Obstacle Avoidance Sensor |
Detection Distance: 0 - 3.0m Detection Accuracy: 2cm Update Frequency: Greater than 20Hz |
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Navigation and Positioning Method |
SLAM 3D Laser Navigation |
Gas Detection (Freely Configurable) |
O₂ Content Detection |
Detection Range: 0 - 30%vol Resolution: 1%vol Response Time: Less than 30s Service Life: Not Less than 2 Years |
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Drive Method |
Four-wheel Steering, External Motors, Independent Suspension |
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Movement Modes |
Forward, Reverse, Rotation in Place, etc. |
H₂S Content Detection |
Detection Range: 0 - 200ppm Resolution: 1ppm Response Time: Less than 30s Service Life: Not Less than 2 Years |
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CO Content Detection |
Detection Range: 0 - 2000ppm Resolution: 0.1ppm Response Time: Less than 30s Service Life: Not Less than 2 Years |
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Travel Speed |
Continuously Adjustable from 0 - 2m/s |
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Turning Radius |
Rotation in Place |
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Climbing Angle |
30° |
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Wading Depth |
≤125mm |
CH₄ Content Detection |
Detection Range: 0 - 100%LEL or 0 - 5.0% CH4 Resolution: 1%vol or 1%LEL Response Time: Less than 30s Service Life: Not Less than 2 Years |
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Obstacle-crossing Height |
70mm |
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Minimum Ground Clearance |
80mm |
Temperature and Humidity Sensor |
Ambient Temperature Detection |
Measurement Range: -40°C~+125°C Measurement Accuracy: ±1°C@25°C(Typical Value) Long-term Drift: <0.1°C/Year Response Time: Less than 5 Seconds (Typical Value) |
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Repeatable Positioning Accuracy |
±10mm |
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Battery |
Lithium Iron Phosphate 48V 60Ah, Continuous Travel for 8h |
Ambient Humidity Detection |
Measurement Range: 0 - 100%RH Resolution: 1%RH Long-term Drift: <1%RH/Year Response Time: Less than 5 Seconds |
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Charging Method |
Automatic Wireless Charging |
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Main applications
Oil & Gas Facilities
- Refineries & Petrochemical Plants:
Patrols pipelines, storage tanks, and processing units to detect gas leaks (using integrated gas sensors).
Monitors equipment temperature (thermal imaging) to prevent overheating risks.
- Offshore Rigs & LNG Terminals:
Autonomous inspection in Zone 1/Zone 2 hazardous areas (ATEX/IECEx certified).
Detects H2S, methane, and other explosive gases in real time.
Chemical & Pharmaceutical Manufacturing
- Monitors chemical storage areas for leaks, spills, or unsafe conditions.
- Ensures compliance with safety protocols in solvent-handling zones.
- Explosion-proof thermal cameras detect abnormal heat in reactors or distillation columns.
Mining & Underground Operations
- Patrols tunnels and confined spaces for flammable gas buildup (methane, coal dust).
- Replaces human inspectors in high-risk areas prone to explosions or collapses.
- Uses SLAM navigation in GPS-denied environments.
Military & Defense (Ammunition Depots, Explosive Storage)
- Autonomous surveillance of weapon storage bunkers to prevent unauthorized access.
- Detects smoke, fire, or chemical leaks in real time.
- Night vision & thermal imaging for 24/7 security in dark or hazardous zones.
Power Plants (Coal, Nuclear, or Gas-Fired)
- Patrols boiler rooms, turbine halls, and fuel storage areas.
- Detects hydrogen leaks in nuclear facilities or coal dust explosions in thermal plants.
- Monitors equipment vibrations & abnormal sounds via acoustic sensors.
Warehousing & Logistics (Hazardous Material Storage)
- Patrols flammable liquid warehouses (e.g., ethanol, petroleum).
- Checks for fire hazards, gas leaks, or unauthorized personnel.
- Integrates with WIFI/5G for real-time alerts to control rooms.
Ports & Maritime (Tankers, Bulk Carriers)
- Inspects cargo holds for flammable gas accumulation (e.g., coal, grain dust).
- Monitors fuel tank areas on ships to prevent explosions.
Emergency Response & Disaster Zones
- Enters post-explosion sites to assess structural damage without risking human lives.
- Detects toxic gases in fire or chemical accident zones.
Frequently Asked Questions
What explosion-proof wheeled patrol robots does Chenghe AGV offer for hazardous environments?
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Chenghe AGV specializes in advanced Explosion-Proof Wheeled Patrol Robots, including the Explosion-Proof Wheeled Inspection Robot, Wheeled Explosion-Proof Patrol IP67 Robot Chassis, and Blast-Proof Wheeled Inspection Robot. Our portfolio also features the Explosion-Proof Mobile Patrol Robot, Explosion-Proof Wheeled Security Robot, and Intrinsically Safe Wheeled Patrol Robot, all ATEX Certified Explosion-Proof Wheeled Robots designed for industries like petrochemicals. Additionally, our Fire Fighting Explosion-Proof Wheeled Patrol Robot and Explosion-Proof Wheeled Robot with Gas Detection address specialized safety needs in hazardous zones.
How does Chenghe AGV's explosion-proof robot technology cater to oil & gas operations?
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We offer Explosion-Proof Robotics for Oil & Gas, such as the Autonomous Explosion-Proof Robot and Remote-Controlled Ex-Proof Robot with IP67 protection. Our Wireless Explosion-Proof Inspection Robot and Thermal Imaging Patrol Robot for Hazardous Zones enable real-time monitoring in oil refineries and offshore platforms. These solutions, including the ATEX Certified Patrol Robot and Intrinsically Safe Patrol Robot, ensure safe operations in Zone 1 hazardous areas.
Which industries benefit from Chenghe AGV's explosion-proof wheeled robots?
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Our robots serve diverse sectors:
- Oil & Gas: Oil Refinery Patrol Robot and Offshore Platform Inspection Robot.
- Chemicals: Chemical Plant Inspection Robot and Explosion-Proof Wheeled Robot for Petrochemical Industry.
- Mining: Mining Explosion-Proof Surveillance Robot.
- Utilities: Gas Pipeline Monitoring Robot.
- Pharmaceuticals: Pharmaceutical Cleanroom Explosion-Proof Robot (combining explosion-proof and dust-proof standards).
What safety certifications and features define Chenghe AGV's robots?
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All models, from the Explosion-Proof Patrol Robot to the Ex-Proof Mobile Robot, meet strict standards:
- ATEX certification for European markets (ATEX Certified Explosion-Proof Wheeled Robot).
- Intrinsically Safe design for volatile environments.
- IP67 protection against dust and water (Wheeled Explosion-Proof Patrol IP67 Robot Chassis).
- Gas detection capabilities (Explosion-Proof Wheeled Robot with Gas Detection) and thermal imaging for hazard identification.
Can Chenghe AGV provide customized explosion-proof robot solutions?
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Yes, as a leading supplier, we offer Customized Explosion-Proof Robot Solutions, including tailored chassis, sensor integration, and navigation systems. Our team designs robots like the Heavy-Duty Explosion-Proof Wheeled Robot for specific payloads or the Autonomous Explosion-Proof Robot for complex industrial layouts.
How can customers in non-English markets access Chenghe AGV's products?
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We cater to global markets with multilingual support:
- German: Explosionsgeschützter Patrouillenroboter and ATEX-zertifizierter Inspektionsroboter.
- French: Robot de patrouille antidéflagrant and Robot certifié ATEX pour zones dangereuses.
Our team assists with regional certifications and technical support for clients in Europe and beyond.
What are the key technical specifications of Chenghe AGV's explosion-proof robots?
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Key specs include:
- Mobility: Wheeled chassis for rough terrain (Wheeled Explosion-Proof Patrol Robot).
- Navigation: Autonomous or remote-controlled (Autonomous Explosion-Proof Robot, Remote-Controlled Ex-Proof Robot).
- Sensors: Gas detection, thermal imaging, and wireless connectivity (Wireless Explosion-Proof Inspection Robot).
- Certifications: ATEX, Intrinsically Safe, and IP67 ratings for durability.
What makes Chenghe AGV a top choice for hazardous area patrol robots?
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As one of the Top 10 Hazardous Area Patrol Robot Suppliers, we combine safety, innovation, and reliability. Our solutions, from the Best Explosion-Proof Patrol Robot for Zone 1 to the Cost-effective Explosion-Proof Inspection Robot, are trusted in industries like mining and chemicals. Contact us for tailored quotes on Explosion-Proof Wheeled Robots or to learn "How to choose a patrol robot for chemical plants."
For detailed information, please contact our sales team directly.
Mobile: +86-15353694524 +852 6489 3446(WhatsApp)
Email: Ana@chenghe.info
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