What is an Explosion-proof Roller AGV?
Explosion - proof roller - type AGVs is also called "explosion - proof roller conveyor AGVs. It combines roller conveyor functionality with explosion-proof design for hazardous environments. Equipped with a roller system for flat-bottomed goods, it uses navigation like laser or magnetic strip, runs on battery power, and has explosion-proof enclosures for safety. It's efficient, flexible, suitable for petrochemical, pharmaceutical industries, etc., ensuring safe unmanned material handling.
key features
Explosion-Proof Design
- Complies with international standards such as ATEX (EU), IECEx, or NEC for hazardous area classifications (e.g., Zone 1, Zone 2, or Division 1/2).
- Uses flameproof enclosures and intrinsically safe circuits to prevent sparks.
Roller Conveyor Mechanism
- Equipped with powered rollers or belts to transport pallets, containers, or materials autonomously.
- Can integrate with production lines or warehouse systems for seamless material handling.
Safety & Navigation
- Uses LiDAR/SLAM, cameras, or magnetic tape for obstacle detection and path following.
- Emergency stop (E-stop) functions and fail-safe braking systems.
Hazardous Environment Adaptability
- Operates safely in industries like oil & gas, chemical plants, pharmaceuticals, mining, and paint manufacturing.
- Resistant to corrosive substances, dust, and high temperatures.
Explosion-proof Roller AGV - Products Description
| Technical Parameters | Performance Features | |||
| Dimensions | 1500(L)*1100(W)*750(H)mm | Navigation Type | Magnetic / Color Tape / SLAM / GPS | |
| Vehicle Weight | 500kgs |
Control Type |
Automatic / Manual / Remote Control |
|
| Rated Load | 400kgs | Charging Type | Manual + Automatic | |
|
Battery Parameters |
Battery Type | Lead-acid Battery |
Communication Type |
Infrared / WIFI |
| Battery Capacity | 48V/50Ah | Human-Machine Interaction | Explosion-proof Touch Screen | |
| Rated Endurance | 8h | |||
| Charging Time | ≤8h | Travel Directions | Forward + Backward + Rotate in place | |
|
Travel Speed |
Unloaded | 0～1m/s |
Safety System |
Radar Obstacle Avoidance + Safety Bumper + Emergency Stop |
| Loaded | 0～0.5m/s | |||
| Safety Sensing Distance |
0~3m |
Alarm Type |
Voice Alarm + Three-color Light and Sound Indication |
|
| Positioning Accuracy | ±5mm | |||
|
Docking Accuracy |
±5mm |
Explosion-proof Level |
ExdIIB T4 Gb/ExtDA21IP65T130℃ | |
| Min. Turning Radius | In-place Rotation | |||
| Roller Speed | 0～0.5m/s (adjustable) |
Operating Environment |
-10～45℃ | |
| Grade Ability | ≤3° | ≤75dB | ||
Explosion-proof Roller AGV - case show
Explosion-proof Roller AGV - Scan the code for product video
Main applications
Automotive Manufacturing
Seamless line feeding: Transfers car parts (e.g., engines, dashboards) between assembly stations.
Just-in-Time (JIT) delivery: Syncs with robotic welding/painting lines.
E-Commerce & Warehousing
Goods-to-Person (G2P) systems: AGVs with conveyors bring shelves to pickers.
Cross-docking: Automates transfers between inbound/outbound conveyors.
Food & Beverage
Bottle/can handling: Hygienic stainless steel rollers for washdown environments.
Palletizing: AGVs with roller tops integrate with pallet wrappers.
Electronics & Semiconductors
ESD-safe AGVs: Transport PCBs/Si wafers without static damage.
Cleanroom automation: Sealed rollers prevent particulate contamination.
Pharmaceuticals
Sterile material handling: AGVs move blister packs/vials to packaging lines.
Batch process automation: Complies with FDA 21 CFR Part 11.
Lithium Battery Production
Battery cell & module handling: Fireproof AGVs move Li-ion cells with spark-proof rollers.
Electrolyte transport: Intrinsically safe designs for flammable liquid transfer.
Fireworks Manufacturing
Explosive material transport: AGVs move gunpowder, fuses, and finished fireworks safely.
Hazard zone automation: Explosion-proof (Ex-rated) models prevent ignition in volatile areas.
Chemical Manufacturing
Toxic/flammable chemical handling: AGVs transport drums of solvents, acids, or reactive powders.
Pressurized environment operation: Corrosion-resistant materials for chemical plants.
Lighting Fixture Manufacturing
Fragile material transport: AGVs with cushioned rollers move glass shades and delicate components.
Assembly line feeding: Automated delivery of parts to workstations for LED/fluorescent light production.
Frequently Asked Questions
What is a Roller AGV?
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A Roller AGV (Automated Guided Vehicle) is a self-driving robot equipped with powered rollers or a conveyor system for automated material transport. Also called Roller Automated Guided Vehicle, Conveyor AGV, or Roller Cart AGV, it seamlessly integrates with production lines for efficient pallet, tote, or container handling.
What is an Explosion-Proof Roller AGV?
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An Explosion-Proof Roller AGV (or Ex-Proof Roller AGV) is designed for hazardous environments with flammable gases, dust, or vapors. It complies with ATEX, IECEx, and Class 1 Div 1 safety standards, making it ideal for chemical plants, petrochemical facilities, and pharmaceutical explosion-proof applications.
What industries use Explosion-Proof Conveyor AGVs?
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Our Explosion-Resistant Conveyor AGVs serve:
- Oil & gas conveyor AGV systems
- Mining explosion-proof AGV operations
- Paint factory conveyor AGV lines
- Battery manufacturing AGV (for Li-ion handling)
- Dust-explosion-proof conveyor AGV in grain processing
What navigation systems do Chenghe Roller AGVs use?
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We offer:
- Magnetic Strip Navigation Roller AGV (fixed paths)
- SLAM Navigation Conveyor AGV (dynamic environments)
- Automated roller conveyor vehicle with QR code/GPS
Can you customize Roller AGVs?
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Yes! Our Customizable Roller AGV solutions include:
- Heavy-Duty Roller AGV (high-capacity loads)
- Pallet Roller AGV (for standard pallets)
- AGV with Roller Conveyor Module (modular designs)
What safety features do Explosion-Proof AGVs have?
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Our Flameproof Roller AGV and Intrinsically Safe Roller AGV models feature:
- ATEX Zone 1/2 Roller AGV certification
- IECEx Certified Explosion-Proof AGV compliance
- Spark-proof motors & hazardous materials handling AGV enclosures
How does a Roller Conveyor AGV System work?
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The Automatic Roller Conveyor AGV System autonomously:
- Transfers loads via powered roller AGV mechanisms
- Docks precisely (±5mm) with automated pallet transfer AGV stations
- Integrates with smart roller AGV IoT platforms
Are Chenghe AGVs suitable for pharmaceutical use?
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Absolutely! Our Pharmaceutical Explosion-Proof AGV models are:
- Cleanroom-compatible (sterile environments)
- Explosion-proof material handling AGV for solvent transport
Where can I buy Explosion-Proof Roller AGVs?
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As a leading Explosion-Proof Roller AGV Supplier and Conveyor AGV Manufacturer, Chenghe AGV provides:
Industrial Explosion-Proof AGV Solutions
Global shipping & onsite support
What makes Chenghe AGVs stand out?
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We specialize in:
- AGV with Roller Conveyor Navigation for flexible layouts
- Explosion-Proof AGV Safety Standards compliance
- Automated material handling conveyor systems for hazardous environment conveyor AGV needs
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