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Explosion-proof Heavy Load Automated Guided Cart

Explosion-proof Heavy Load Automated Guided Cart

Dimensions: L9000*W2500*H1200mm

Vehicle Weight: 20000kgs

Rated Load: 55000kgs

Navigation Type: Magnetic Strip / Color Ribbon / SLAM / GPS

Travel Directions: Forward, backward, in-place rotation
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Product Introduction

Explosion-proof Heavy load Automated Guided Cart
 
 

What is an Explosion-proof Heavy load Automated Guided Cart ? 

An explosion-proof heavy load Automated Guided Cart (AGC) is a specialized material handling device for hazardous environments with explosive risks, capable of carrying massive loads (from tons to over 100 tons). It features explosion-proof enclosures, non-sparking materials, and robust drive systems, operating autonomously via laser/magnetic navigation. Ideal for oil/gas, mining, and heavy manufacturing, it enhances safety and efficiency while reducing human exposure to dangers.

Key Features
 
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Explosion-proof Design

  • Built with materials and electrical components that comply with stringent safety standards (e.g., ATEX, IECEx, or UL HazLoc).

 

  • Sealed enclosures, spark-free motors, and intrinsically safe circuits to prevent ignition.
 

Heavy-load Capacity

  • Capable of carrying substantial weights, often ranging from 1 ton to over 100 tons, depending on the model.

 

  • Reinforced frames, high-torque motors, and durable wheels for stability.
100t
Industry-Specific Adaptability
 

Autonomous Navigation

  • Uses LiDAR, laser guidance, magnetic tape, or vision systems for autonomous movement.

 

  • Can integrate with Warehouse Management Systems (WMS) or Enterprise Resource Planning (ERP) for seamless logistics.
 

Safety & Compliance

  • Equipped with emergency stop buttons, obstacle detection, and fail-safe braking.

 

  • Certified for Zone 1/Zone 2 (gas) or Zone 21/Zone 22 (dust) classifications.
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Explosion-proof Heavy load Automated Guided Cart - Product specification

Technical Parameters Performance Features
Dimensions (mm) 9000(L)*2500(W)*1200(H) Navigation Type Magnetic / Color Tape / SLAM / GPS
Vehicle Weight 20000kg Drive Type Hydraulic Suspension Static Hydraulic Drive
Rated Load 55000kg
Battery Parameters Battery Type Lead-acid Battery Control Type Automatic+ Manual+ Remote control
Battery Capacity 540V/300Ah
Rated Endurance 24h Charging Type Manual + Automatic
Charging Time ≤7h Communication Type Infrared / WIFI
Cycle Life 800 Human-Machine Interaction Explosion-proof Touch Screen
Travel Speed Unloaded 0-0.83m/s Travel Directions Forward, backward, in-place rotation
Loaded 0-0.5m/s
Safety Induction Distance 0-3m Safety System Radar Obstacle Avoidance + Safety Bumper + Emergency Stop
Positioning Accuracy ±20mm
Docking Accuracy ±20mm Alarm Type Voice Alarm + Three-color Light and Sound Indication
Min. Turning Radius Pivot rotation Explosion-proof Level ExdIIB T4 Gb/ExtDA21IP65T130℃
Lifting Hight 300mm Operating Environment -10~45℃
Grade Ability ≤7° ≤75dB

 

Explosion-proof Heavy load Automated Guided Cart - Picture For Details

Explosion-proof Heavy load Automated Guided Cart 1
Explosion-proof Heavy load Automated Guided Cart 2
Explosion-proof Heavy load Automated Guided Cart 3
Explosion-proof Heavy load Automated Guided Cart 4

Ultra-long Backpack AGV- Scan the code for product video

AGV

 
Main applications
extra - long AGV cart for Petrochemical Industry

Heavy Industry Manufacturing

 

Large Component Transport
Used in automotive, aerospace, and shipbuilding industries to move oversized and heavy parts (e.g., aircraft fuselages, ship sections, large molds). AGVs can precisely align with production lines or assembly stations.

 

Steel & Metal Processing
Transporting steel plates, coils, and large castings, replacing traditional cranes or forklifts to reduce manual labor risks.

Warehousing & Logistics for Bulk Cargo

 

Use Case: Moving bulk pallets, rolled goods (e.g., textiles, paper rolls), or large equipment in logistics centers or distribution hubs.

 

Relevance: Omni-directional travel and precise navigation (±10mm accuracy) allow efficient maneuvering in narrow aisles, while the heavy payload capacity optimizes bulk material transport.

extra - long AGV cart for warehousing and logistics Industry
Transporting wind turbine blades

Construction Machinery & Heavy Equipment

 

Heavy Machinery Assembly
Moving excavator chassis, crane booms, and other long structural components. The lifting function allows height adjustment for assembly processes.

 

Wind Turbine Manufacturing
Transporting wind turbine blades (up to tens of meters long) and tower sections, requiring AGVs with high stability and anti-sway technology.

Energy & Power Industry

 

Transformer Transport
Heavy-duty AGVs (sometimes in coordinated fleets) move large power transformers weighing hundreds of tons with minimal vibration.

 

Nuclear Components
Transporting reactor pressure vessels, steam generators, and other critical components in nuclear plants with extreme precision.

large power transformers
extra - long AGV cart for military industry

Specialized Applications

 

Military & Aerospace
Transporting missiles, rocket segments, and other defense/space equipment, requiring shockproofing and high-precision positioning.

 

Infrastructure & Construction
Moving prefabricated concrete beams, wall panels, and other oversized construction materials in modular building factories

Frequently Asked Questions
 
 

What unique features does Chenghe AGV's Customized Explosion-proof Heavy-duty Automated Guided Cart offer compared to standard models?

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Chenghe AGV's Customized Explosion-proof Heavy-duty Automated Guided Cart is engineered to meet specific customer needs in hazardous environments. It combines heavy-duty capabilities, with load capacities reaching up to 100,000 kg payload, and advanced explosion-proof technology. We integrate features like Explosion-proof SLAM navigation AGV for flexible movement without pre-installed infrastructure, and Customized path planning AGV for optimized routes. This cart is also ATEX certified and IECEx compliant, ensuring safety in explosive atmospheres, making it stand out from standard models.

In which industries can Chenghe AGV's Explosion-proof Heavy load Automated Guided Cart and Explosion-proof forklift AGV be effectively utilized?

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Our Explosion-proof Heavy load Automated Guided Cart and Explosion-proof forklift AGV are designed for industries dealing with hazardous materials. They are commonly used in the oil and gas industry, where they transport heavy equipment in potentially explosive environments. In chemical plants, they safely move raw materials and finished products. Additionally, they are ideal for facilities handling flammable materials, ensuring safe and efficient AGV for flammable material transport and AGV for hazardous material handling.

How does Chenghe AGV ensure the safety and reliability of its Heavy-duty AGV, Heavy load AGV, and High capacity explosion-proof AGV in various working conditions?

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Chenghe AGV's Heavy-duty AGV, Heavy load AGV, and High capacity explosion-proof AGV are built with robust structures and high-capacity motors. They feature Heavy-duty AGV with collision avoidance systems, including laser scanners and bumper sensors, to prevent accidents. Our AGVs are Explosion-proof rated AGV and comply with standards like ATEX and IECEx. For explosive environments, we use AGV with explosion-proof battery and sealed electrical systems, ensuring safe operation in all conditions.

What customization options are available for Chenghe AGV's Customized AGV, and how do they enhance its functionality?

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With Chenghe AGV's Customized AGV, customers can customize load capacity, navigation systems (such as choosing Explosion-proof SLAM navigation AGV or Customized path planning AGV), and appearance design. We also offer integration of specialized features like explosion-proof capabilities. These customizations allow the AGV to fit perfectly into different production layouts and operational requirements, whether it's for Automated material handling AGV in manufacturing or in hazardous areas as an Automated Guided Vehicle for hazardous areas.

What are the key differences and similarities between Chenghe AGV's ATEX AGV and IECEx compliant AGV, and how do they meet industry safety standards?

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ATEX AGV is certified for use in explosive atmospheres within the European Union, while IECEx compliant AGV follows an international certification scheme. Both are designed to meet strict safety requirements for operation in hazardous areas. Chenghe AGV ensures that our ATEX certified AGV and IECEx compliant AGV models use similar explosion-proof measures like non-sparking materials and sealed enclosures. However, the certification processes and specific regional requirements differ, allowing us to serve customers globally with safe AGVs for explosive environments.

How does Chenghe AGV's AGV for oil and gas industry, AGV for chemical plants, and AGV for mining industry differ in terms of design and functionality?

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Our AGV for the oil and gas industry is built to withstand harsh outdoor conditions and transport heavy equipment in potentially explosive atmospheres. It often has high ground clearance and robust tires. The AGV for chemical plants is designed with hermetically sealed enclosures to prevent chemical ingress and uses corrosion-resistant materials. In the mining industry, our AGV for mining industry is adapted to dark, dusty, and confined spaces, with strong navigation systems to operate without much visibility, all while maintaining explosion-proof safety standards.

Can you explain the significance of Class 1 Division 1 AGV in hazardous material handling, and how does Chenghe AGV's offering in this category stand out?

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A Class 1 Division 1 AGV is designed for environments where flammable gases, vapors, or liquids are present in high concentrations under normal operating conditions. Chenghe AGV's Class 1 Division 1 AGV is built with the highest level of explosion-proof protection. We use specialized components and designs, such as advanced explosion-proof enclosures and carefully calibrated electrical systems. This ensures reliable and safe AGV for hazardous material handling in the most dangerous environments.

What advantages does Chenghe AGV's Wireless charging explosion-proof AGV bring to material handling operations in explosive environments?

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Chenghe AGV's Wireless charging explosion-proof AGV eliminates the risk of electrical sparks during charging, which is crucial in explosive environments. It offers greater flexibility in AGV deployment as there's no need for precise positioning at charging stations. The ability to charge more frequently and conveniently extends the battery lifespan, improving the overall efficiency and reliability of material handling operations. This makes it an ideal choice for AGV for explosive environments.

How can customers collaborate with Chenghe AGV, the best explosion-proof automated guided cart supplier, and what support can they expect?

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Customers can contact our business development team to explore partnership opportunities, including distribution, system integration, or collaborative R & D. As a Custom explosion-proof AGV manufacturer, we offer end-to-end support, from customizing the AGV to meet specific needs (like Heavy load AGV for hazardous areas) to providing comprehensive after-sales service. This includes maintenance, repair, and technical assistance, ensuring a smooth and successful partnership.

What types of AGVs does Chenghe AGV offer for transporting flammable materials, and how do they ensure safe and efficient transport?

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Chenghe AGV offers a range of AGVs for flammable material transport, including Explosion-proof AGV models with different load capacities and navigation systems. These AGVs are equipped with explosion-proof features like sealed enclosures, non-sparking materials, and explosion-proof batteries. They also have reliable navigation and control systems to ensure precise movement and avoid accidents, guaranteeing safe and efficient AGV for flammable material transport in hazardous environments.


 

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