What is an Explosion-proof Automated Transfer Cart?
An Explosion-proof Automated Transfer Cart is a driverless, intelligent vehicle designed to transport materials safely in hazardous environments where flammable gases, vapors, or dust may be present.
It features explosion-proof enclosures, spark-free components, and certified electrical systems to prevent ignition. Utilizing navigation technologies like lasers, magnets, or vision systems, it operates autonomously in high-risk areas such as chemical plants, oil refineries, or mining sites.
key features
Intrinsically Safe Construction
- Full explosion-proof enclosure meeting ATEX/IECEx Zone 1/21 standards
- Certified Ex e/Ex d electrical components
- Temperature monitoring to maintain surface below ignition points
Backpack Design
- Loading and unloading convenience：Unique backpack design enables easy loading and unloading of goods.
- Stability and visibility：Load is carried on AGV's back for stability; offers better visibility and maneuverability than some other configurations.
Hazard-Aware Navigation
- Explosion-proof LiDAR + vision fusion guidance
- Intrinsically safe RFID positioning
- Automatic speed reduction in classified areas
Customized services
- Adjustable load capacity (500kg~2000kg)
- Modular design for variable platform sizes
- Flexible navigation options (LiDAR/vision/magnetic tape/RFID)
Explosion-proof Automated Transfer Cart - product specification
| Technical Parameters | Performance Features | |||
| Dimensions (mm) | 1600(L)*800(W)*600(H)mm | Navigation Type | Magnetic / Color Tape / SLAM / GPS | |
| Vehicle Weight | 800kg | |||
| Rated Load | 1000kg | Drive Type | Differential Drive | |
| Battery Parameters | Battery Type | Lead-acid Battery | Control Type | Automatic, Manual, Remote Control |
| Battery Capacity | 48V/100Ah | Explosion-proof Level | Zone 2 IIB T4/ ExtDA21T130℃ | |
| Rated Endurance | 8 hours | Charging Type | Manual + Automatic | |
| Charging Time | ≤8 hours | Communication Type | Infrared / WIFI | |
| Battery Lifespan | 800 | Human-Machine Interaction | Explosion-proof Touch Screen | |
| Travel Speed | Unloaded | 0~1m/s | Reavel Directions | Forward, backward, in-place rotation |
| Loaded | 0~0.5m/s | |||
| Safety Sensing Range | 0~3m | Safety System | Radar Obstacle Avoidance + Safety Bumpers + Emergency Stop | |
| Positioning Accuracy | ±10mm | |||
| Docking Accuracy | ±10mm | Alarm Type | Voice Alarm + Three-color Light and Sound Indication | |
| Mini. Turning Radius | Pivot Turn | |||
| Grade Ability | 8-10% | Operating Environment | -10～45℃ | |
| Lifting Height | 0-150mm | ≤75dB | ||
Explosion-proof Automated Transfer Cart - Pictures For Details
Main applications
The production environment of 3C electronic products has high requirements for cleanliness and safety. Explosion-proof automated guided cart can transport electronic components and finished products within the workshop, avoiding risks such as static electricity and collisions that may occur during manual handling, and ensuring product quality.
In explosive atmospheres (Zone 1 areas) like paint spray booths or lithium battery production, these AGVs employ flameproof motors and spark-free mechanisms to safely handle solvents, electrode slurry, and other hazardous materials. For example, in ammunition production lines, their anti-static platforms and intrinsically safe grippers securely transport detonator components, with explosion-proof fleet management systems enabling automated docking with hazardous processes.
02. Pharmaceutical Industry
The pharmaceutical production has strict requirements for environmental cleanliness and safety. Explosion-proof automated guided cart can be used to transport pharmaceutical raw materials and finished drugs in workshops that comply with GMP (Good Manufacturing Practice) standards, preventing drugs from being contaminated.
In API synthesis and solvent-intensive processes, explosion-proof AGVs safely handle flammable intermediates (e.g., ethers, ketones) within Class I Div 2 environments. Their hermetically sealed conveyors prevent vapor leakage during cytotoxic drug transport, while cGMP-compliant stainless steel construction allows sterile zone operation. Specialized models feature oxygen monitoring for inert atmosphere navigation in hydrogenation reaction areas.
In food processing enterprises, explosion-proof automated guided cart can be used to transport food raw materials, semi - finished products, and finished products, meeting the requirements for hygiene and safety in the food production process and preventing food contamination caused by improper manual handling.
In alcohol extraction rooms or edible oil refineries where flammable vapors exist, explosion-proof AGVs feature food-grade stainless steel enclosures with purge/pressurization systems to prevent gas ingress. They safely transport ethanol tanks, flavor extracts, and other hazardous ingredients, while their ATEX-certified temperature control maintains stability for volatile cold-chain products (e.g., ethanol-based preparations).
04. Warehousing and Logistics Industry
In hazardous material warehouses (e.g., petrochemicals, military supplies), the explosion-proof automated guided cart can safely transport flammable/explosive palletized goods (chemical drums, ammunition crates, etc.). Their ATEX-certified design ensures reliable operation in combustible gas/dust environments. Featuring explosion-proof narrow-aisle navigation (Ex-rated LiDAR + intrinsically safe RFID), they maneuver precisely through hazardous storage zones while integrating with explosion-proof WMS to enable automated dangerous goods logistics, significantly reducing manual handling risks.
Frequently Asked Questions
What types of explosion-proof automated guided vehicles does Chenghe AGV offer?
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Chenghe AGV offers a wide variety, such as Explosion-proof Automated Transfer Cart, Explosion-proof Automated Guided Cart, Explosion-proof AGV (Automated Guided Vehicle), and Mecanum Wheel Explosion-proof AGV. These cover different basic models to meet diverse application needs.
Are your explosion-proof AGVs certified for safety?
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Yes, our AGVs have multiple certifications. We have ATEX Certified AGV, IECEx Approved Automated Guided Cart, Class I Division 1 Explosion-proof AGV, Class II Division 1 Explosion-proof Cart, and UL Certified Hazardous Area AGV. These ensure that our products comply with international safety standards for hazardous environments. Also, for specific navigation types, we have Explosion-proof Laser Guided AGV, Explosion-proof Magnetic Tape Guided Cart, Explosion-proof SLAM Navigation AGV, which are designed with safety certifications in mind for different working conditions.
In which industries can Chenghe AGV's explosion-proof products be used?
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Our explosion-proof AGVs are suitable for various industries. They can be applied in Oil Refineries, Chemical Plants, Pharmaceutical Manufacturing, Mining, Paint Booths, and Warehouse Automation. For example, the Explosion-proof AGV for Oil Refineries, ATEX Compliant AGV for Hazardous Zones, Chemical Plant Automated Guided Cart, Explosion-proof AGV for Pharmaceutical Manufacturing, Mining Explosion-proof Transfer Vehicle, and Paint Booth Explosion-proof AGV are specifically designed to meet the requirements of these industries.
Can I get a customized explosion-proof AGV from Chenghe AGV?
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Definitely! We provide Custom Explosion-proof AGV and Custom Explosion-proof AGV Solutions. Whether you need a Modular Explosion-proof Automated Guided Cart for flexible operation, or an AGV with special features like Explosion-proof AGV with Lifting Mechanism or High Temperature Resistant AGV, we can meet your specific needs.
What are the advantages of Mecanum Wheel Explosion-proof AGV from Chenghe AGV?
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Our Mecanum Wheel Explosion-proof AGV stands out with its excellent maneuverability, enabling omnidirectional movement. This feature is highly beneficial in tight spaces and complex layouts within hazardous areas, offering efficient material handling solutions. Additionally, for heavy - duty tasks, we have the Heavy Duty Explosion-proof Transfer Cart which can handle large loads.
Is Chenghe AGV one of the best explosion-proof AGV manufacturers?
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Yes, Chenghe AGV is among the Best Explosion-proof AGV Manufacturers. With a comprehensive product range, strict safety certifications, and the ability to offer customized solutions, we are dedicated to providing high - quality explosion-proof AGV products and services.
How can I buy a custom explosion-proof AGV from Chenghe AGV?
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To Buy Custom Explosion-proof AGV from Chenghe AGV, you can contact our sales team through our official website, phone, or email. Share your detailed requirements, and our experts will guide you through the customization process, from design to delivery.
What is the payload capacity of your explosion-proof AGVs?
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We offer explosion-proof AGVs with different payload capacities. Our Explosion-proof AGV with Payload Capacity 2000kg is designed for heavy - duty applications. Based on your needs, we can recommend the most suitable model or customize one to meet your payload requirements.
Are your explosion-proof AGVs made of special materials?
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Yes, we have options like Stainless Steel Explosion-proof AGV and Intrinsically Safe Automated Cart. The stainless - steel construction offers excellent corrosion resistance, while intrinsically safe designs ensure safety in explosive atmospheres by limiting energy sources that could cause ignition.
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