What is an Explosion-proof Counterbalanced Forklift AGV?
An explosion - proof counterbalanced forklift AGV is an automated guided vehicle designed for use in explosive - prone environments. It combines the functionality of a traditional counterbalanced forklift with the automation of an AGV.
It's equipped with explosion - proof components and safety features to prevent ignition sources. This type of AGV can handle material handling tasks such as loading, unloading, and transporting goods with high precision and efficiency, reducing human - related risks and improving operational safety in hazardous areas.
Key Features
Explosion-Proof Design
- Certified for Hazardous Areas: Compliant with ATEX (EU), IECEx, or NEC (North America) standards for Zone 1/21 (gas/dust) or Zone 2/22.
- Protected Electrical Components: All motors, sensors, and circuits are housed in explosion-proof enclosures to prevent ignition.
- Spark-Free Operation: Uses brushless motors, intrinsically safe circuits, and non-sparking materials.
Counterbalanced Forklift Functionality
- Load Capacity: Typically ranges from 1 to 3 tons, with a compact design for maneuverability.
- Lifting Height: Adjustable forks with standard lifting heights (e.g., 1–3 meters).
- Stability: Heavy-duty chassis and counterweight ensure balance when lifting heavy loads.
Autonomous Navigation & Control
- Laser SLAM (LiDAR) / Natural Feature Navigation: For precise positioning without reflectors.
- Path Planning: Dynamic obstacle avoidance and route optimization.
- Multi-Sensor Fusion: Combines LiDAR, cameras, ultrasonic sensors, and encoders for safety.
Safety Systems
- Emergency Stop (E-Stop): Instantly halts operations in hazardous situations.
- Anti-Collision Sensors: Detects obstacles (including humans) and stops automatically.
- Flameproof Enclosures: Prevents internal sparks from igniting external flammable atmospheres.
Power & Battery
- Explosion-Proof Lithium-Ion or Lead-Acid Battery: Certified for hazardous environments.
- Long Runtime: 8 hours per charge with fast automatic charging/swapping options.
- Thermal Management: Prevents overheating and gas emissions.
Communication & Integration
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Wi-Fi/5G/Industrial IoT: Real-time data transmission to a central Fleet Management System (FMS).
- Seamless WMS/ERP/MES Integration: Automates material flow in chemical, oil & gas, or pharmaceutical industries.
Durability & Maintenance
- Corrosion-Resistant Materials: Stainless steel or coated surfaces for harsh environments.
- IP Rating (e.g., IP65): Dustproof and water-resistant.
- Remote Diagnostics: Predictive maintenance to reduce downtime.
Customizable Attachments
- Special Attachments: Forks, clamps, or hybrid forklift attachments for pallets, containers, or odd-shaped loads.
- Custom fork dimensions (length, width, load-bearing design) for unique cargo shapes (e.g., steel coils in heavy load AGV for steel coil handling).
- Specialized Sensors: For handling hazardous materials safely.
Heavy Duty Explosion-proof Forklift AGV - Product specification
| Technical Specifications | Performance Features | ||
|
Dimensions |
2700(L)*1200(W)*1760(H)mm (customizable) |
Navigation Type | Magnetic Strip / Color Ribbon / SLAM / GPS |
| Drive Type | Steering Gear Drive | ||
| Vehicle Weight | 2800kg |
Control Type |
Automatic / Manual / Remote Control |
| Rated Load | 2Ton(customizable) | ||
|
Power Supply |
Automatic/Manual Lead-acid Batteries |
Docking Type |
Laser Positioning + Landmark Sensor |
| Travel Speed | 0-1m/s | Travel Directions | Forward + Backward + In-place rotation |
| Rated Power | 4.5kw | Obstacle Detection | Laser, Ultrasonic Radar |
| Safety Sensing Distance | 0.2-3m |
Safety System |
Radar Obstacle Avoidance + Safety Bumper + Emergency Stop |
| Positioning Accuracy | ±10mm | ||
| Docking Accuracy | ±10mm |
Alarm Type |
Voice Alarm + Three-color Light and Sound Indication |
| Mini. Turning Radius | 1700mm | ||
| Grade Ability | ≤3° | Application Scenarios | Indoor |
| Lifting Height | 50-1300m(customizable) | Communication Type | Infrared / WIFI |
| Fork Spread | 200-800mm | Fork Size | 1070*100*45mm |
| Lifting Speed | 0-120mm/s |
Aisle Width |
3350mm |
|
Explosion-proof Level |
ExdIIB T4 Gb/ExtDA21 IP65T130℃ |
||
Main applications
Chemical Industry
Environment:
Petrochemical plants, pharmaceutical manufacturing, chemical warehouses with explosive volatile substances.
Key Applications:
Transporting raw materials (e.g., benzene, ethanol) or finished products in sealed containers between production zones and storage areas.
Food & Beverage Processing
Environment:
Facilities with combustible dust (e.g., sugar, flour) or explosive vapors from alcohol production.
Key Applications:
Warehouse Logistics: Moving pallets of raw ingredients (e.g., sugar, grains) or packaged goods between cleanrooms and storage.
Oil & Gas Refineries
Environment:
Refinery storage zones, fuel depots, or offshore platforms with flammable gas emissions.
Key Applications:
Emergency Material Transport: Delivering equipment or supplies in areas with potential gas leaks.
Pharmaceutical Manufacturing
Environment:
Cleanrooms producing explosive pharmaceutical powders or volatile solvents.
Key Applications:
GMP-Compliant Material Handling: Transporting raw drugs or packaged medications between sterile zones.
Electronics & Aerospace Manufacturing
Environment:
Facilities handling flammable solvents (e.g., cleaning agents) or explosive lithium-ion battery components.
Key Applications:
Precision Component Transport: Moving sensitive electronics or aerospace parts in anti-static environments.
Mining & Explosive Storage
Environment:
Underground mines with combustible gases (e.g., methane) or surface storage of explosives.
Key Applications:
Safe Transport of Explosives: Moving detonators or fuel cartridges in sealed containers from storage to processing areas.
Logistics & E-Commerce Warehouses
Environment:
Large distribution centers with high-volume pallet handling, potentially involving flammable goods (e.g., aerosols, batteries).
Key Applications:
Automated Order Fulfillment: Loading/unloading pallets in zones designated for hazardous materials.
Frequently Asked Questions
What types of explosion-proof AGVs does Chenghe AGV specialize in?
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We manufacture Explosion-Proof Counterbalanced Forklift AGVs and Explosion-Proof AGV Counterbalanced Forklifts, certified for hazardous environments. Our range includes ATEX Certified Explosion-Proof Counterbalanced Forklift AGVs (Zone 1/Zone 21) and IECEx/UL-compliant models like the UL Class I Division 1 Forklift AGV.
Are your AGVs suitable for chemical plants and pharmaceutical warehouses?
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Yes! Our Explosion-Proof Forklift AGV for Chemical Plants and Pharmaceutical Warehouse Explosion-Proof Forklift AGV are ATEX/IECEx Certified, with options like GMP-Compliant Explosion-Proof Counterbalanced AGVs for cleanrooms.
Do you offer heavy-duty explosion-proof AGVs for oil & gas?
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Absolutely. Our Oil & Gas Explosion-Proof Counterbalanced Forklift AGV handles fuel storage with ATEX Zone 2 Forklift AGV compliance. For dust-heavy areas, we provide ATEX Zone 22 Explosion-Proof Counterbalanced AGVs.
Can you customize AGVs for food processing or high-capacity needs?
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Yes! As a top Explosion-Proof Counterbalanced Forklift AGV manufacturer in China, we design Customizable Explosion-Proof Counterbalanced Forklift AGVs, including 3T Explosion-Proof Counterbalanced AGV Forklifts for manufacturing and Dust-Proof Forklift AGVs for Food Processing.
What navigation technologies do your AGVs use?
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Our SLAM Navigation Explosion-Proof Counterbalanced AGVs feature Laser SLAM and Autonomous Navigation, ideal for dynamic hazardous zones.
Are your AGVs certified for explosive dust (Zone 21/22)?
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Yes. Models like the ATEX Certified Explosion-Proof Forklift AGV for Explosive Dust Environments meet Ex d IIB T4 and Ex db IIB T4 standards.
Do you provide remote-controlled or high-lift AGVs?
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We offer Explosion-Proof Counterbalanced AGVs with Remote Control and High-Lift Explosion-Proof Forklift AGVs for specialized tasks.
How does Chenghe AGV ensure compliance with global standards?
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Our ATEX/IECEx Certified Explosion-Proof Forklift AGVs and UL Certified Explosion-Proof Forklift AGVs adhere to Directive 2014/34/EU, NFPA 505, and more.
Can you tailor AGVs for unique hazardous environments?
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Yes! We engineer Tailored Explosion-Proof Counterbalanced Forklift AGVs and Custom Forklift AGVs for Hazardous Environments to client specs.
Where can I buy reliable explosion-proof AGVs?
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Chenghe AGV is a trusted manufacturer of High-Capacity Explosion-Proof AGVs. Contact us for ATEX Zone 1/21 Forklift AGVs and UL-Classified solutions!
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